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| Bulk Pricing | ||||||
|---|---|---|---|---|---|---|
| 1 – 5 | 6 – 11 | 12 – 23 | 24 – 47 | 48 – 71 | 72 – 99 | 100+ |
| $52.99 |
$49.99 |
$47.99 |
$44.99 |
$41.99 |
$40.99 |
View in Cart |
Customize these FlexFit® caps with your logo or design. Your logo will be Laser Cut from 100% brushed Stainless Steel and backed by full grain Black vegetable-tanned leather. We will convert Your art into a stencil format ready to precision cut . Then your one of a kind custom patch will be riveted onto the FlexFit 6277 Curved bill fitted hat.
- 63/34/3 polyester/cotton/spandex twill
- Multicam is 98/2 cotton/spandex
- Kryptek is 100% polyester
- Structured, mid-profile, six-panel, 3 1/2″ crown
- Permacurv visor with silver undervisor
- Sewn eyelets
S/M (6 3/4″-7 1/4″), L/XL (7 1/8″-7 5/8″)
Your hats will ship out from our factory in Florida in
There is no plastic snapback. No mesh. No apologies. The Flexfit 6277 is the hat that corporate branding and high-end sports teams have trusted for decades — a closed-back, stretch-fit, mid-profile cap with a brushed Wooly Combed texture and a signature silver undervisor that signals quality from every angle. Add a laser-cut stainless steel patch — riveted over full-grain black leather backing — and you have something that doesn’t belong in a standard swag bag. The heavy wooly fabric grounds the industrial weight of the metal patch, the closed back keeps the look clean from all sides, and the silver steel against deep-dyed solid colors is a combination that earns second looks. A literal piece of hardware on the most professional hat we carry.
CUSTOMER EXPERIENCE
See what our customers have to say about their custom patch hats
Flexfit 6277 Metal Patch Hat — Frequently Asked Questions
What sizes does the Flexfit 6277 come in?
Hat Fit
The 6277 is available in S/M (fits 6¾” to 7¼”) and L/XL (fits 7⅛” to 7⅝”). The spandex woven throughout the crown provides enough stretch that most people between sizes fit comfortably in either range — but unlike a snapback, sizing is worth checking before ordering in bulk.
Will the Flexfit elastic wear out over time?
Hat Construction
Flexfit is known for high-quality elastic memory — the 6277 is engineered to maintain its stretch for the life of the hat fabric. Hand washing and air drying extends the elastic’s lifespan significantly versus machine washing. Flexfit’s own care guidelines are worth bookmarking for bulk uniform orders.
How does the 6277 compare to a snapback for professional use?
Hat Style
The closed elastic back gives the 6277 a clean, finished look from every angle — no plastic closure, no back gap visible from behind. In corporate and professional settings, that 360-degree polished appearance reads as more formal than an open-back snapback. It topped our Spring 2026 list as the best hat for uniforms.
What is the metal patch made of and how is it attached?
Decoration
100% brushed stainless steel, laser-cut to your logo and backed with full-grain black vegetable-tanned leather. Attached using rivets for a permanent, industrial finish that won’t loosen with wear. On the clean, surface of the Metal 6277-MP FlexFit® Wooly Combed Cap, it reads as intentional luxury rather than novelty.
Does the wooly texture affect how the metal patch sits?
Decoration
No. The metal patch is rivet-mounted through the buckram-fused front panels, which are firm and structured regardless of the outer fabric texture. The patch sits flat and secure, with the rivets anchoring through the structured interior rather than relying on the surface fabric. See all custom patch hat styles and decoration options.
What logo works best on a metal patch for corporate use?
Decoration
Clean, bold, one-color designs with strong silhouettes. Metal patches are laser-cut into a stencil format — fine details and thin strokes are simplified during production. For corporate use, wordmarks and icon-based logos with minimal complexity deliver the sharpest result. The 6277’s solid colorways provide a clean backdrop that lets the steel do the work.
