| Bulk Pricing | ||||||
|---|---|---|---|---|---|---|
| 1 – 5 | 6 – 11 | 12 – 23 | 24 – 47 | 48 – 71 | 72 – 99 | 100+ |
| $35.99 |
$34.99 |
$32.99 |
$30.49 |
$27.49 |
$26.49 |
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Customize these Patterned FlexFit® caps with your logo or design. Your logo will be DYE SUBLIMATED onto a twill fabric patch with a merrowed edge. Once printed, the patches are hand embroidered and quality inspected. Then your one-of-a-kind patch will be sewn onto a FlexFit 6277 fitted hat.
- Multicam is 98/2 cotton/spandex
- Kryptek is 100% polyester
- Structured, mid-profile, six-panel, 3 1/2″ crown
- Permacurv visor with silver undervisor
- Sewn eyelets
S/M (6 3/4″-7 1/4″), L/XL (7 1/8″-7 5/8″)
Your hats will ship out from our factory in Florida in
The 6277P was already the strongest canvas in the fitted hat category for dye sublimated patches — and the reasoning is straightforward. The fitted closed back keeps the look professional from every angle. The camo front — Multicam and Kryptek — creates a bold, textured backdrop that makes a full-color twill patch read as a deliberate design choice rather than an afterthought. The merrowed edge frames your logo as its own element, separating it cleanly from the pattern behind it. Bright saturated colors, smooth gradients, and complex multi-color logos all reproduce accurately because the dye bonds directly into the twill fabric. And for Kryptek specifically — the 100% polyester construction means the sublimation ink bonds even more completely, pulling more saturation out of your artwork than a cotton base ever could. The outdoor fitted hat, finished with the most color-capable patch we produce.
CUSTOMER EXPERIENCE
See what our customers have to say about their custom patch hats
Flexfit 6277P Dye Sublimated Twill Patch Hat — Frequently Asked Questions
Why is the 6277P a strong choice for dye sublimated patches?
Hat Style
The fitted closed-back construction gives the 6277P a polished, professional look from every angle — and the camo front provides a bold, textured background that makes a full-color twill patch read as a distinct, elevated element. The merrowed border creates a clean visual break between your logo and the pattern behind it, ensuring the artwork commands attention rather than competing with the hat.
Does the pattern on the 6277P compete with a colorful sublimated patch?
Hat Style
The merrowed edge solves this. The heavy wrapped border frames your logo as a distinct element — creating a clear separation between the patch and the camo background. A vibrant, full-color logo against Multicam is one of the strongest combinations we produce for outdoor and tactical brands. See the Multicam 6277P spec on Flexfit’s site.
Does the Kryptek version perform better for outdoor moisture?
Hat Construction
Kryptek uses 100% Polyester — more UV and moisture-resistant than the Multicam version’s cotton-spandex blend. For extended outdoor exposure, rain, or high-sweat conditions, either polyester pattern is the stronger choice. The dye sublimated twill patch also holds up to moisture better than printed leather, making this one of the most field-ready combinations on the page.
Can I use a logo with bright colors or gradients on a twill patch?
Decoration
Yes — dye sublimation is purpose-built for exactly that. Bright saturated colors, smooth gradients, and complex multi-color logos all reproduce accurately because the dye bonds directly into the fabric fibers. Against the earthy, complex tones of Kryptek or Multicam, a vibrant sublimated logo creates exceptional contrast. Explore all custom patch hat options on our decoration service page.
Can I customize the merrowed edge color on the twill patch?
Decoration
Yes — we currently offer black or white merrowed edge options. On camo patterns, a black border tends to ground the patch against the background while white creates a sharper contrast pop. For Multicam’s warmer tones, black often reads as the cleaner finish. Mention your preference in the Notes to Artist field at checkout.
How do I care for a 6277P with a dye sublimated patch?
Decoration Care
Hand wash with mild soap and air dry. Machine washing can damage the internal elastic and structured buckram that give the 6277P its shape and fit. The dye sublimated patch handles gentle cleaning without special precautions — the color is bonded into the fabric rather than sitting on top, so it won’t crack or lift. Looking to pair your branded hat with matching apparel or promo items? See how to build a complete branded look.
