| Bulk Pricing | ||||||
|---|---|---|---|---|---|---|
| 1 – 5 | 6 – 11 | 12 – 23 | 24 – 47 | 48 – 71 | 72 – 99 | 100+ |
| $35.99 |
$34.99 |
$32.99 |
$30.49 |
$27.49 |
$26.49 |
View in Cart |
Customize the 1010 Performance Snapback with your logo or design. Your logo will be DYE SUBLIMATED onto a twill fabric patch with a merrowed edge. Once printed, the patches are hand embroidered and quality inspected. Then your one-of-a-kind custom patch will be sewn onto the structured 5-panel front of the 1010 Performance Snapback Cap.
- 95% Polyester / 5% Spandex construction — lightweight, flexible, built to last
- Structured 5-panel design with pre-curved bill and 8-row bill stitching (top & bottom)
- Laser hole mesh back — maximum airflow without sacrificing structure
- Waterproof & Dry-Fit — built for the elements, comfortable all day
- Adjustable plastic snapback closure — one size fits most
Your hats will ship out from our factory in Florida in
If you’re searching for the best custom performance hats with dye sublimated patches for bulk orders — ones built for outdoor brands, golf programs, and trade companies that want their merch to last — the 615-DS is your answer. The seamless 5-panel front has no center seam, so the patch lands on a flat, uninterrupted surface every time. Full-color, fade-proof dye sublimation travels hard and wears like a badge. No minimums. Our exclusive online hat creator lets you preview your design before a single cap is made. Exclusively decorated in Florida. Built for your brand.
CUSTOMER EXPERIENCE
See what our customers have to say about their custom patch hats
615-DS Dye Sublimated — Frequently Asked Questions
What is dye sublimation and how is it applied to the patch?
Decoration
Your logo is dye sublimated directly into a twill fabric patch — the ink becomes part of the fiber, not a layer on top of it. Once printed, each patch is hand embroidered and quality inspected before it ever touches a hat.
Can dye sublimation handle full-color logos and gradients?
Decoration
That’s exactly what it’s built for. Gradients, multiple colors, photographic detail — dye sublimation reproduces all of it with full saturation and no color limits. If your logo has complexity, this is your decoration method.
Will the colors fade or crack over time?
Decoration
No. Because the dye is infused into the twill fiber rather than printed on top, it won’t crack, peel, or wash out. The color stays locked in through regular wear and washing.
What is a merrowed edge and why does it matter?
Decoration
A merrowed edge is an overlock stitch that wraps the border of the patch in a clean, raised thread line. It finishes the patch with a classic badge quality — the kind that makes even a modern logo read like a heritage mark.
What logo styles work best for a dye sublimated twill patch?
Decoration
Any logo works — simple wordmarks, complex multi-color artwork, gradients, or illustrated designs. Dye sublimation has no color count restrictions, so there’s no need to simplify your artwork to fit a decoration method. Compare all decoration methods here.
Who is the 615-DS built for?
Hat Style
Brands with logos that demand full color — sports teams, lifestyle brands, creative companies, and anyone whose artwork would be compromised by embroidery thread counts or engraving limitations. Build a full branded look here.
