| Bulk Pricing | ||||||
|---|---|---|---|---|---|---|
| 1 – 5 | 6 – 11 | 12 – 23 | 24 – 47 | 48 – 71 | 72 – 99 | 100+ |
| $32.99 |
$31.99 |
$29.99 |
$27.49 |
$24.49 |
$23.49 |
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Customize these FlexFit® caps with your logo or design. Your logo will be DYE SUBLIMATED onto a twill fabric patch with a merrowed edge. Once printed, the patches are hand embroidered and quality inspected. Then your one-of-a-kind patch will be sewn onto a FlexFit 6277 fitted hat.
- 63/34/3 polyester/cotton/spandex twill
- Multicam is 98/2 cotton/spandex
- Kryptek is 100% polyester
- Structured, mid-profile, six-panel, 3 1/2″ crown
- Permacurv visor with silver undervisor
- Sewn eyelets
S/M (6 3/4″-7 1/4″), L/XL (7 1/8″-7 5/8″)
Your hats will ship out from our factory in Florida in
The Flexfit 6277 is the reason the phrase “fitted hat” exists in modern headwear. Patented stretch-fit elastic, Permacurv® visor, signature silver undervisor, and the brushed Wooly Combed texture that made it the corporate and sports market standard for thirty years. That wooly texture is exactly what makes a dye sublimated twill patch pop on this hat — the slight fuzz of the fabric creates natural contrast against the crisp, smooth twill patch surface, making logo colors read with more depth and saturation than they would on a flat fabric. Full-color gradients, bright complex logos, and a classic merrowed edge, on a hat that looks polished from every angle. The most professional hat in the lineup, finished with the most color-capable patch we produce.
CUSTOMER EXPERIENCE
See what our customers have to say about their custom patch hats
Flexfit 6277 Dye Sublimated Twill Patch Hat — Frequently Asked Questions
Why does a twill patch pop more on the 6277 than on other hats?
Hat Construction
The 6277’s brushed Wooly Combed texture creates natural contrast against the smooth, crisp surface of a twill patch. The slight fuzz of the fabric makes the patch read as a distinct, elevated element — logo colors appear with more depth and saturation than they would against a flat cotton or polyester surface.
Is the 6277 a good hat for year-round use?
Hat Style
Yes — the heavier Wooly Combed fabric makes it an especially strong choice in cooler climates and transitional seasons. It’s built like a tank and holds up to regular wear across all conditions. For peak-summer or high-heat outdoor use where maximum ventilation is the priority, the laser-perforated Richardson 355 is the better fit. See how the 6277 stacks up against other styles in our Spring 2026 hat guide.
Does the 6277 have a center seam on the front panel?
Hat Construction
Yes — the 6277 is a 6-panel hat with a center seam. However, it is reinforced and flatter than most, so patches sit securely without the bridging effect seen on cheaper hats. For a fully seamless front panel, the Richardson 168 or 355 are the stronger options for very wide patch designs. The 6277P printed pattern version shares the same construction if you prefer a patterned colorway.
What is a dye sublimated patch and why does it suit the 6277?
Decoration
Dye sublimation bonds ink directly into twill fabric fibers using heat — producing vibrant, permanent color that won’t crack, peel, or fade. The 6277’s deep-dyed solid colorways provide a bold, clean frame for the full-color patch, while the textural contrast between the wooly hat fabric and the smooth twill patch makes the logo command attention naturally. Not sure if sublimation is right for your logo? Our patch style guide breaks down every option.
Why are solid color 6277s better for showcasing a sublimated patch?
Decoration
Solid colorways let the patch be the star. Without competing colors or patterns on the hat body, the full-color sublimated logo reads with maximum clarity and impact. For brands with colorful or complex logos, a solid-color 6277 is the cleaner, more professional foundation. Looking to extend your brand beyond the hat? See how to pair branded headwear with apparel and promo items for a complete look.
How do I care for a Flexfit 6277 with a twill patch?
Decoration Care
Hand wash with mild soap and air dry. Machine washing can damage the internal elastic and structured buckram that gives the 6277 its shape and fit. The dye sublimated patch handles gentle cleaning without special precautions — because the color is bonded into the fabric rather than sitting on top, it won’t lift or crack with regular care.
